Due to
the Manner in which the three stator windings are connected, two windings
are always being used at any one time. Only two diodes are being used at any
one time. If any diode is defective, causing one phase of the 3 phase winding
to be missing, alternator output is decreased by approximately two-thirds
because any single missing phase undesirably influences both of the other
phases.
The diodes on some makes of
alternators can be tested with the alternator assembled and on the engine. Other
makes have to be disassembled for diode testing.
Diodes can be readily checked using
a diode tester. When using this test instrument follow the manufacturer's
instructions.
Diodes may also be tested with
the 12 volt test lamp. Touch the prods of the test lamp leads to the diode
case and diode lead and then reverse the test lamp prods as previously
explained. If the diode is good, the test lamp will light in only one test. If
the lamp fails to light in both tests or lights in both tests, the diode
is defective.
Another method of checking
diodes is with an ohmmeter. After the stator leads have been disconnected, each
diode can be tested for shorts and opens. Touch one ohmmeter prod to the diode
case and the other prod to the diode lead and observe the ohmmeter reading.
Then reverse the ohmmeter prods and again observe the meter readings. A
diode in good condition will have one high reading and one low reading. If
both readings are very low, or if both readings are very high, the diode is
defective. Push and pull the diode leads gently while testing it to detect
loose connections. Test all six diodes in the same manner. The readings of the
diodes in the insulated heat sink will be opposite from those in the grounded
heat Sink or end frame.
When diode is found defective,
it is advisable to replace all 3 diodes in the end frame or heat sink using the
correct procedure and the proper removal and installation tools. Diode must
never be hammered into position as the impact can easily crack the Silicon
wafer. Be sure to test the condenser as it may also be damaged.
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